“I think we may have to nail it to the hoof…”
I gasped, knowing very well how any sort of puncture in the foot could lame a horse.
“If”-and now Canyd’s gnarled forefinger circled the rim of the hoof-“we very carefully put our nails into this part of the horn…”
I know I gawked my astonishment at him, and he smiled.
“Alun and I have been working-oh, years now, I think”-and he grinned at me for all that time spent on vain effort-“on the type of nail that would be slim enough to go in just this area and strong enough to hold a metal rim on the hoof. No hoof, no horse!”
“I know, I know.”
“But the time has come, has it not, when those Libyans are goin’ to need somethin’ to protect ’em. Best we figure it out this time.” He gave an emphatic nod of his head. “Had a pony once with bad cracks in his hooves. Fine pony, save for that, so Alun and me did keep the hoof from spreading with a metal rim … Should have kept on at the proper sort of sandal then.” He frowned then and dismissed me to my evening chores.
It should not have surprised me that the next day I was ordered to Alun the Smith’s forge, where he did all the metalwork required by the large farm, including making the flat spather swords used by the guards. Alun was the biggest man I had ever seen, with arms like tree trunks and a chest that was as deep and broad as Cor-nix’s. He had a cap of very curly black hair, just grizzling above the ears, and a face with smears of soot generally on the ruddy cheeks. When he smiled, and he was a smiling man, he nearly lost his eyes in the creases of his flesh. He had four great anvils about his big fire, and three apprentices: two were his sons, built on the same generous lines as their father, and one a thinner lad who never smiled the whole time I lived at the Devan farm.
Alun and Canyd were working at one of the anvils in the forge, once again trying to find a shape of nail to suit the requirements. Round ones had long since been discarded as unsuitable, though I often heard Alun say that he forged the best nails from Venta to Eburacum. I was set to working the bellows, a job I could easily do with the one hand I had to work with. It was not an easy job, though, for the coal fire had to be very hot to heat the iron enough to make it malleable.
In that forge, I also saw the various shapes of horse sandals that had been devised over the years Alun and Canyd had been experimenting. Sandals with lips three-quarters of the way around that would be hammered down to fit tightly against the outside of the hoof; sandals with long clips that fit halfway up the outside of the hoof. Canyd thought that clamping the clip while still hot and malleable to the horse’s hoof would seal it on. I fretted about red-hot iron being applied to a hoof, but Canyd and Alun laughed at my fears.
“There’s no feeling to the outer shell. It’s deader’n fingernails, you can be sure o’ that,” Alun told me. “But if it will save the hoof”-and he winked at me, jerking his head at Canyd to be sure I caught the jest-“then that one’ll be happy, now, won’t he?”
As Canyd laughed at such wit, I was able to smile back. Despite the heat and the smells in the forge-for I was at the back of it, against the wall that ringed the home farm, and constantly inhaling the odd odors of hot metal and coal-I had a sense that these two men were on the brink of an extraordinary accomplishment.
“Light enough to be lifted, strong enough to protect, sturdy enough to last, and easy to place,” I often heard Alun declare.
A flanged sandal was finally eliminated, though such a one stayed on an old pony for weeks. It had to be removed because the thick mud of the winter fields seeped in between hoof and metal, causing the old horse to go lame.